CORDAFLEX XPRT (N)SHTOEU 0.6/1KV – Rugged Low Voltage Reeling Cable for Electrified Gantry Cranes

Engineered for High-Speed, High-Stress Port & Shipyard Operations with Integrated Fibre-Optic Connectivity and Superior Environmental Resistance

Type CORDAFLEX XPRT (N)SHTOEU 0.6/1KV Low Voltage Reeling Cable for E-RTG’s

The CORDAFLEX XPRT (N)SHTOEU 0.6/1KV cable is a cutting-edge solution designed specifically for Electrified Rubber Tyred Gantry (E-RTG) cranes and other mobile industrial applications. Engineered to deliver consistent power while withstanding extreme mechanical stress, this cable is the ideal choice for environments where high-speed reeling and dynamic movement are routine.

Constructed with very finely stranded, tinned copper (Class FS) conductors, this cable minimizes electrical resistance and ensures efficient energy transmission. It features a three-core design with a split earth conductor, and where applicable, an integrated optical element consisting of six tubes arranged around a central support. Each tube can accommodate one to four optical fibers, enabling simultaneous power delivery and high-speed data communication—a critical feature for modern automated port and shipyard operations.

The core insulation is made of high-quality EPR rubber (PROTOLON MS) enhanced with a special compound (>3GI3), which provides superior dielectric strength and environmental stability. This is complemented by an inner sheath of robust polychloroprene (PCP) rubber (PROTOFIRM with a compound >5GM5) and an outer sheath crafted from the same high-grade PCP material. Together, these layers offer excellent protection against oil, UV radiation, ozone, and seawater, ensuring the cable’s durability even in the harshest maritime conditions.

Designed for applications that involve intense reeling operations, the cable can effortlessly handle frequent bending, roller churning, and torsional stresses up to ±25° per meter. With a rated voltage of 0.6/1KV (up to 1.2KV maximum) and a nominal voltage of 1000V, it is rigorously tested at 3.5KV to meet demanding electrical standards. The cable operates continuously at temperatures up to 90°C and endures short-circuit conditions up to 250°C. It is equally effective in extreme climates, supporting ambient temperatures from -50°C to 80°C in fixed installations and -35°C to 80°C in flexible use.

Manufactured in compliance with leading standards such as DIN VDE 0250-814, VDE Reg. Nr. 7519, DIN VDE 0298-3, DIN VDE 0207-20/21, DIN EN 60228/IEC 60228, DIN VDE 0298-4, DIN EN 60811-404/IEC 60811-404, and DIN EN 60332-1-2, the CORDAFLEX cable delivers unmatched performance and safety for low voltage power applications.

Ideal for E-RTG systems, this cable ensures reliable power supply and data integration in environments characterized by high mechanical demands and challenging weather conditions. Its robust construction and advanced features not only reduce maintenance costs but also enhance operational efficiency in automated port systems, shipyards, and other heavy-duty industrial applications.

With its combination of durability, high-performance electrical transmission, and integrated fibre-optic capabilities, the CORDAFLEX XPRT (N)SHTOEU 0.6/1KV cable is the ultimate solution for meeting the rigorous demands of modern industrial power distribution.

Frequently Asked Questions (FAQ)

  • Q: What is the primary function of the CORDAFLEX XPRT (N)SHTOEU cable?


    A: It is designed to deliver reliable low voltage power and, optionally, integrated fiber-optic data transmission for Electrified Rubber Tyred Gantry (E-RTG) cranes in dynamic industrial environments.

  • Q: Which industries benefit most from this cable?


    A: The cable is ideal for port operations, shipyards, and automated material handling systems, particularly where E-RTG systems are in use.

  • Q: What is the cable’s nominal voltage rating?


    A: It is rated at 0.6/1KV (with a maximum of 1.2KV), making it suitable for low voltage applications in demanding settings.

  • Q: What is the test voltage of this cable?


    A: The cable is tested at 3.5KV to ensure robust electrical insulation under operational stress.

  • Q: What is the nominal voltage in volts?


    A: It is designed for a nominal voltage of 1000V.

  • Q: What type of conductor is used in this cable?


    A: It uses very finely stranded, tinned copper (Class FS) to ensure low resistance and high efficiency in power transmission.

  • Q: What insulation material protects the conductors?


    A: The cable employs a halogen-free polymer insulation, which provides excellent dielectric strength and safety.

  • Q: What is the design of the cable’s core?


    A: It features a three-core design with a split earth conductor, ensuring balanced power distribution and improved electrical performance.

  • Q: Does the cable support integrated fiber-optic communication?


    A: Yes, an optional integrated optical element with six optical tubes enables high-speed data transmission alongside power.

  • Q: What are the key mechanical stresses this cable is designed to withstand?


    A: It is engineered for high mechanical stresses, including repeated bending, torsional loads (up to ±50° per meter), and frequent directional changes during reeling operations.

  • Q: How does the cable perform under high-speed reeling?


    A: It is optimized for dynamic reeling operations, suitable for systems operating at speeds up to 180 m/min, with manufacturer consultation recommended for higher speeds.

  • Q: What are the ambient temperature ranges for fixed installations?


    A: The cable operates reliably in fixed installations from -50°C to +80°C.

  • Q: What ambient temperature range does it support for flexible installations?


    A: In flexible use, it is rated to perform from -40°C to +80°C.

  • Q: What is the maximum conductor temperature during normal operation?


    A: The conductors can operate continuously at up to 90°C.

  • Q: How does the cable handle short-circuit conditions?


    A: It is designed to withstand short-circuit temperatures up to 250°C, ensuring safety during transient events.

  • Q: What flame retardancy standard does the cable meet?


    A: It complies with EN/IEC 60332-1-2, providing high levels of flame retardancy.

  • Q: Is the cable resistant to oil and chemical exposure?


    A: Yes, its materials are oil resistant and designed to withstand exposure to industrial chemicals commonly found in port and shipyard environments.

  • Q: How does the cable perform in UV and ozone-rich environments?


    A: It is highly UV-resistant and ozone-resistant, ensuring long-term durability under continuous sun exposure and industrial atmospheres.

  • Q: Is the cable suitable for marine applications?


    A: Absolutely; it offers excellent seawater resistance, making it ideal for coastal and offshore applications.

  • Q: What standards govern the manufacturing of this cable?


    A: It is produced in accordance with DIN VDE 0250-814, VDE Reg. Nr. 7519, DIN VDE 0298-3, DIN VDE 0207-20/21, DIN EN 60228/IEC 60228, DIN VDE 0298-4, DIN EN 60811-404/IEC 60811-404, and DIN EN 60332-1-2.

  • Q: How is the cable reinforced to ensure mechanical strength?


    A: The cable is protected by polyester braiding reinforcement, which enhances its impact resistance and overall durability.

  • Q: What is the recommended bending radius during installation?


    A: A minimum bending radius of 6 times the cable diameter (6×D) is recommended to prevent damage.

  • Q: How does the cable handle frequent directional changes?


    A: Its design allows for multiple directional changes without compromising performance, thanks to its flexible construction and optimized twisting geometry.

  • Q: What measures help reduce electromagnetic interference (EMI) in this cable?


    A: The semi-conductive layers in its construction help to reduce EMI, ensuring stable power and data transmission.

  • Q: How does the cable contribute to energy efficiency?


    A: With low conductor resistance due to its Class FS copper, the cable minimizes energy loss and maximizes efficiency.

  • Q: Can this cable be integrated into automated port systems?


    A: Yes, its integrated fiber-optic option supports real-time monitoring and automation, making it ideal for modern port operations.

  • Q: How does the cable withstand high mechanical loads in dynamic environments?


    A: It is engineered with robust mechanical properties, including a high tensile strength and a design optimized for continuous reeling and de-reeling cycles.

  • Q: What maintenance practices are recommended for this cable?


    A: Regular visual inspections, proper tension management, and adherence to bending radius guidelines are essential to ensure long-term performance.

  • Q: What installation support is available for this cable?


    A: Detailed installation guidelines and technical support are provided by the manufacturer to assist with proper setup and maintenance.

  • Q: Why choose the CORDAFLEX XPRT (N)SHTOEU cable for E-RTG applications?


    A: Its unique combination of flexibility, robust mechanical design, integrated fiber-optic capabilities, and resistance to harsh environmental conditions makes it the optimal solution for powering E-RTG systems in ports, shipyards, and other industrial settings.

cargo ships docked at the pier during day
cargo ships docked at the pier during day
ship on dock near shipping containers
ship on dock near shipping containers

CORDAFLEX XPRT (N)SHTOEU 0.6/1KV – Rugged Low Voltage Reeling Cable for Electrified Gantry Cranes

Engineered for High-Speed, High-Stress Port & Shipyard Operations with Integrated Fibre-Optic Connectivity and Superior Environmental Resistance

3/5/20255 min read