High-Performance (N)TSKCGEWOEU 18/30KV Medium Voltage Reeling Cable with Fibre-Optic Integration for Smart Port & Shipyard Automation
Rugged 18/30kV Dynamic Reeling Cable – Extreme Durability, Fast Data Transmission & Reliable Power for Harsh Marine and Industrial Environments
Feichun PROTOLON XPRT-LWL (N)TSKCGEWOEU 18/30KV Medium Voltage Reeling Cable with Fibre-Optics: Superior Performance for Mobile Cranes and Port Operations
The Feichun PROTOLON XPRT-LWL (N)TSKCGEWOEU 18/30KV cable is a cutting-edge medium voltage reeling cable, meticulously engineered to excel in environments where mechanical stresses and dynamic operating conditions are extreme. With integrated fibre-optic technology, this cable not only delivers reliable energy transmission but also facilitates high-speed data communication—ideal for modern cranes, container handling systems, and shipyard operations.
Unmatched Durability Under Extreme Conditions
Designed for applications that demand resilience, this cable withstands:
High Travel Speeds: Engineered for rapid reeling operations, it maintains performance even at speeds beyond 240 m/min (consultation recommended for speeds above this threshold).
Dynamic Tensile Loads: Its robust construction allows it to absorb significant tensile forces during acceleration and deceleration cycles.
Multi-Directional Bending: The cable is built to endure continuous bending across different planes, ensuring longevity even when repeatedly churning over rollers.
Torsional Stresses: With a torsional rating of ±25° per meter, it remains structurally sound under twisting and rotational forces.
Integrated Fibre-Optics for Seamless Data Communication
In today’s automated port and shipyard environments, data is as crucial as power. This cable features an innovative optical element:
Six Optical Tubes: Strategically arranged around a central support, each tube can house one to four optical fibers.
Dual Functionality: By combining energy and data transmission in one cable, it simplifies infrastructure and enables real-time monitoring and control of heavy equipment.
Robust Electrical and Mechanical Specifications
Voltage & Testing:
Rated Voltage: 18/30KV (with a potential maximum of 36KV).
Test Voltage: 43KV ensures the cable meets rigorous performance standards.
Nominal Voltage: 30,000V for robust power distribution in medium voltage applications.
Conductor Excellence:
Constructed with very finely stranded, tinned copper (Class FS) for low resistance and high efficiency.
Enhanced with inner semi-conductive EPR and outer semi-conductive NBR layers for optimal dielectric performance.
Thermal Performance:
Continuous Operating Temperature: Up to 90°C.
Short-Circuit Temperature: Withstands up to 250°C.
Ambient Range: Suitable for fixed installations from -50°C to 80°C and flexible installations from -35°C to 80°C.
Physical Protection:
Inner Sheath: A robust sandwich of EPR/CR formed from polychloroprene (PCP) (PROTOFIRM) provides excellent mechanical and chemical resistance.
Armouring: Reinforced with polyester braiding to safeguard against mechanical damage.
Outer Sheath: Specially compounded PCP (PROTOFIRM) delivers resistance to oil, UV radiation, ozone, and sea water.
Compliance with Global Standards
The cable adheres to stringent international standards, ensuring safety and reliability:
DIN VDE 0250-813, DIN VDE 0298-4, DIN EN 60228/IEC 60228/VDE 0295, DIN EN 60811-404/IEC 60811-404: Guarantee high performance in electrical characteristics.
GOST Fire Certification: Compliant with Russian Federation standards for fire safety.
Applications and Advantages
This cable is ideal for:
Modern Crane Systems: Providing reliable power and data connectivity for fast-moving container cranes and other heavy mobile equipment.
Port Operations & Shipyards: Withstanding harsh maritime environments characterized by high humidity, salt spray, and extreme temperature fluctuations.
Automated Material Handling: Enabling seamless integration with advanced monitoring and control systems to boost operational efficiency.
Installation and Handling
Bending Radius Recommendations:
Fixed Installations: Minimum of 6 times the cable’s effective diameter.
Flexible Operations: Minimum of 10 times the effective diameter.
S-Type Directional Changes: At least 20 times the effective diameter (where D is calculated as 1.5 times the cable’s nominal diameter).
No Restrictions on Gantry Reeling: Optimized for high-speed operations with careful adherence to specified bending radii.
Conclusion
The Feichun PROTOLON XPRT-LWL (N)TSKCGEWOEU 18/30KV Medium Voltage Reeling Cable with Fibre-Optics is a revolutionary solution tailored for the most demanding industrial applications. Its dual capability for power and data transmission, combined with exceptional durability under extreme mechanical and environmental conditions, makes it a critical asset for modern cranes, port operations, and shipyard projects.
This cable not only meets but exceeds global performance standards, ensuring safe, efficient, and long-lasting operation in the toughest settings.
Frequently Asked Questions (FAQ)
General Questions
1. What makes this cable suitable for port and shipyard applications?
This cable is designed to withstand extreme mechanical stress, including high-speed reeling, dynamic tensile loads, torsional stress, and repeated bending over rollers—ideal for container cranes and other mobile port equipment.2. Can this cable be used in automated crane systems?
Yes, the integrated fibre-optic elements ensure high-speed data transmission, making it perfect for modern automated and remote-controlled crane operations.3. How does the fibre-optic integration benefit port operations?
It enables real-time data communication, allowing for precise control, diagnostics, and predictive maintenance of equipment, reducing downtime and improving efficiency.4. What voltage rating does this cable support?
The cable operates at 18/30KV (max 36KV), making it suitable for medium-voltage applications in heavy industrial settings.5. How does this cable handle multiple directional movements in port cranes?
It is engineered with a semi-conductive EPR insulation system, high torsional flexibility (±25°/m), and reinforced polyester braiding, allowing it to flex and twist without breaking.Environmental & Weather Resistance
6. Is this cable resistant to saltwater exposure in ports and shipyards?
Yes, its polychloroprene (PCP) outer sheath provides excellent sea water resistance, preventing corrosion and degradation in harsh maritime environments.7. Can this cable be used in extreme cold or heat?
Absolutely. It operates in temperatures ranging from -50°C to 80°C (fixed installation) and -35°C to 80°C (flexible installation), making it reliable in both freezing winters and scorching summers.8. Does it have UV resistance for outdoor use?
Yes, the PCP outer sheath is UV-resistant, preventing damage from prolonged sun exposure in outdoor port environments.9. How does this cable perform in areas with high ozone levels?
The outer sheath is ozone-resistant, ensuring longevity even in industrial zones with high ozone exposure, which can degrade conventional cables.10. Can this cable withstand high humidity and heavy rainfall?
Yes, it is built with a moisture-resistant insulation system, making it reliable in wet environments like ports, docks, and shipyards.Mechanical Stress & Durability
11. How does this cable handle the heavy mechanical stress of reeling applications?
It is specifically designed with highly flexible stranded copper conductors, semi-conductive layers, and an advanced rubber compound insulation, allowing it to withstand repeated bending, stretching, and reeling.12. Can it handle high-speed reeling operations?
Yes, it is engineered for speeds up to 240m/min, with a reinforced inner support structure to prevent internal damage.13. Does this cable have resistance to crushing forces?
Yes, the braided reinforcement and robust sheath offer high crush resistance, protecting it from damage when run over by heavy machinery.14. Can it endure frequent movement over rollers?
Yes, it is designed to resist roller churning, ensuring a long service life even under heavy wear conditions.15. Does the cable handle lateral pressure well?
Its special sandwich EPR/CR inner sheath helps distribute pressure evenly, reducing mechanical wear from continuous movement.Electrical Performance & Safety
16. What is the short-circuit withstand capability?
It can handle a maximum short-circuit temperature of 250°C, ensuring reliability during electrical faults.17. Does this cable offer fire resistance?
Yes, it complies with EN/IEC 60332-1-2 fire retardancy standards, reducing fire risks in industrial settings.18. Is this cable oil-resistant?
Yes, its outer sheath is resistant to oil and grease, making it ideal for environments where lubricants and fuels are present.19. What is the test voltage of this cable?
The cable undergoes a 43KV test voltage, ensuring it meets strict industry safety standards.20. Does this cable support EMC shielding?
Yes, it is designed to minimize electromagnetic interference (EMI), ensuring stable data and power transmission in high-voltage environments.Installation & Handling
21. What is the recommended bending radius for installation?
Fixed installation: Minimum 6x the cable diameter.
Flexible operation: Minimum 10x the cable diameter.
S-Type directional changes: At least 20x the cable diameter.
22. How can I avoid damage during cable installation?
Ensure proper tension control, avoid exceeding bending radius limits, and use guiding systems to prevent excessive twisting or stress on the fibre-optic elements.23. Is it easy to strip and terminate this cable?
Yes, thanks to the semi-conductive NBR easy-strip layer, making installation and termination more efficient.24. Can it be used for long-distance power transmission in port areas?
Yes, with its low attenuation and high conductor efficiency, it is suitable for medium-voltage power distribution over long distances.25. What precautions should be taken when storing this cable?
Store it in a dry, shaded area, avoiding direct sunlight or exposure to chemicals that could degrade the sheath over time.Fiber-Optic Communication Capabilities
26. What types of fibre-optics are integrated into this cable?
The cable includes six tubes of single-mode or multi-mode graded index fibres, offering high-speed and reliable data transmission.27. What is the attenuation rate of the fibre-optic element?
At 850nm: <3.3 dB/km (Multi-mode)
At 1310nm: <0.9 dB/km (Single-mode)
At 1550nm: <0.3 dB/km (Single-mode)
28. Can this fibre-optic system be integrated into existing port IT networks?
Yes, it supports industry-standard optical networking systems, making it compatible with most modern port automation networks.29. Does movement affect the optical signal quality?
No, the central support element and advanced fibre-optic design ensure stable signal transmission even during high-speed movements.30. How does this cable improve real-time monitoring of port operations?
By combining power and data transmission, it allows for instant diagnostics, predictive maintenance, and seamless communication between control systems and mobile equipment.
High-Performance (N)TSKCGEWOEU 18/30KV Medium Voltage Reeling Cable with Fibre-Optic Integration for Smart Port & Shipyard Automation
Rugged 18/30kV Dynamic Reeling Cable – Extreme Durability, Fast Data Transmission & Reliable Power for Harsh Marine and Industrial Environments
3/5/20256 min read