Frequently Asked Questions (FAQ)

• Q: What is the PROTOLON (FL)-LWL (N)TSFLCGEWOEU 6/10kV cable?

  
  A: It is a flexible medium voltage flat reeling cable that integrates fiber optics for simultaneous power and data transmission, specifically engineered for high mechanical stresses in maritime, port, and shipbuilding applications.

• Q: What voltage ratings does this cable support?

  
  A: The cable is rated at 6/10kV (with a possible option up to 12kV) and is tested at 17kV, making it ideal for medium voltage systems in heavy industrial and marine environments.

• Q: How does the cable combine power and data transmission?

  
  A: It incorporates six optical tubes surrounding a central support element, which can house both multi-mode and single-mode fibers. This design enables real-time, high-speed data transmission alongside robust power delivery.

• Q: Why is this cable particularly suited for port and shipyard operations?

  
  A: Its robust design addresses high mechanical stresses—such as dynamic tensile loads and repeated bending—common in fast-moving container cranes, shipyards, and other port operations.

• Q: What materials are used in the cable’s construction?

  
  A: It utilizes finely stranded, tinned copper conductors (Class 5), high-performance EPR rubber insulation (PROTOLON HS with a special compound), and a durable polychloroprene (PCP) outer sheath enhanced with specialized compounds.

• Q: How does the flat reeling design benefit the cable’s performance?

  
  A: The flat profile minimizes bending stress and friction during rapid reeling and frequent directional changes, reducing wear on the cable in demanding applications.

• Q: What environmental challenges does this cable overcome?

  
  A: It is designed to be flame retardant, oil-resistant, UV-resistant, and ozone-resistant, making it ideal for corrosive, humid, and high-UV conditions typically encountered in port and marine environments.

• Q: How does the cable perform in extreme temperature conditions?

  
  A: It operates continuously at conductor temperatures up to 90°C and withstands short-circuit conditions up to 250°C. For installation, it accommodates temperatures from –50°C to 80°C (fixed) and –35°C to 80°C (flexible).

• Q: What level of mechanical strength does this cable offer?

  
  A: With a permanent tensile strength of 15 N/mm², it is built to endure high dynamic loads and repeated mechanical stress over long periods.

• Q: How does the cable support high-speed reeling operations?

  
  A: It is engineered for gantry reeling speeds up to 120 m/min, ensuring efficient and reliable performance in busy port and material handling applications.

• Q: How does integrated fiber-optic technology enhance port operations?

  
  A: The fiber-optic system enables real-time monitoring, control, and diagnostics, which are crucial for automating and optimizing crane and shipyard operations.

• Q: Which international standards does the cable meet?

  
  A: It complies with DIN VDE 0298-4, DIN VDE 0250-813, DIN EN 60228/IEC 60228/VDE 0295, and DIN EN 60811-404/IEC 60811-404, among others, ensuring high quality and safety.

• Q: How does the cable ensure electrical safety in harsh conditions?

  
  A: The multi-layer insulation—with inner and outer semi-conductive EPR layers—combined with a robust conductor design, minimizes the risk of electrical failures even under severe environmental stress.

• Q: How does the cable resist corrosion from saltwater and high humidity?

  
  A: Advanced EPR rubber insulation and a specially compounded PCP outer sheath provide excellent resistance to saltwater, humidity, and other corrosive agents found in maritime settings.

• Q: What is the benefit of the cable’s parallel core arrangement?

  
  A: This design ensures even current distribution across the cable, reducing hotspots and enhancing overall electrical performance and safety.

• Q: How does the cable reduce maintenance costs in port operations?

  
  A: Its robust construction and high resistance to environmental degradation lead to fewer repairs and replacements, lowering long-term maintenance expenses.

• Q: How is the cable tested to ensure durability?

  
  A: It undergoes rigorous testing, including high voltage, tensile, and bending tests, to verify its performance under extreme mechanical and electrical stresses.

• Q: In what way does the fiber-optic system contribute to operational efficiency?

  
  A: The integrated optics enable seamless data transmission, supporting advanced automation and real-time monitoring systems that enhance overall operational efficiency.

• Q: How does the cable perform in cold weather conditions?

  
  A: Designed for flexible installations as low as –35°C and fixed installations down to –50°C, it maintains reliable performance in extremely cold climates.

• Q: How does the cable handle high ambient temperatures?

  
  A: It is built to perform effectively at ambient temperatures up to 80°C, ensuring stability during hot summer conditions in industrial or maritime settings.

• Q: What advantages do tinned copper conductors provide in this cable?

  
  A: Tinned copper offers superior corrosion resistance and excellent conductivity, crucial for long-term performance in harsh marine environments.

• Q: How does the cable maintain minimal power losses?

  
  A: Its low conductor resistance and high-quality materials ensure efficient energy transmission, which is vital for heavy-duty port operations and power distribution systems.

• Q: What is the nominal voltage of this cable and why is it important?

  
  A: The nominal voltage is 10,000 V, which is essential for ensuring stable power delivery in medium voltage applications across industrial and maritime systems.

• Q: How does the cable support efficient energy distribution in port facilities?

  
  A: Its design, featuring high current-carrying capacity and low electrical resistance, minimizes power losses and optimizes energy usage in high-demand applications.

• Q: How does the cable withstand the repeated bending required in reeling operations?

  
  A: The flat reeling design and robust material composition allow it to endure continuous bending and reeling without significant wear or performance degradation.

• Q: What does the test voltage rating of 17 kV signify?

  
  A: It indicates the cable’s ability to safely handle voltage surges and maintain integrity under high electrical stress conditions.

• Q: How is the cable adapted to the dynamic nature of port environments?

  
  A: Its flexible design and high mechanical resilience allow it to absorb vibrations, shocks, and rapid directional changes commonly experienced in port and shipyard settings.

• Q: What benefits does combining power and data transmission in one cable offer?

  
  A: It simplifies installation, reduces wiring complexity, and facilitates integrated control and monitoring systems, thereby improving overall system efficiency.

• Q: How does the cable mitigate issues caused by environmental vibrations?

  
  A: Its robust construction and flexible design allow it to absorb and dissipate vibrational energy, protecting both the power and data transmission capabilities.

• Q: How does the cable’s design minimize downtime in port operations?

  
  A: With its reliable performance and integrated power/data functionality, the cable reduces installation complexity and maintenance needs, leading to less operational downtime.

• Q: How does the cable ensure safety during extreme weather conditions?

  
  A: Its flame retardant properties, combined with robust insulation and outer sheath materials, provide enhanced safety even during severe weather events like heavy rain or high winds.

• Q: What role does the cable play in modern shipyard automation?

  
  A: It supports automated systems by providing both power and high-speed data transmission, enabling efficient monitoring, control, and diagnostics in shipbuilding operations.

• Q: How does the cable manage sudden mechanical shocks in dynamic environments?

  
  A: Its high tensile strength and flexible design allow it to absorb mechanical shocks, ensuring continued reliable performance under abrupt load changes.

• Q: How does the integrated fiber-optic system improve maintenance and troubleshooting?

  
  A: The real-time data provided by the fiber-optic network allows for continuous monitoring of cable performance, making it easier to detect and address potential issues before they lead to failures.

• Q: Why is the PROTOLON (FL)-LWL (N)TSFLCGEWOEU 6/10kV cable critical for port and shipbuilding projects?

  
  A: Its advanced design—combining robust power transmission with integrated high-speed data—ensures reliable, efficient, and safe operation in challenging maritime environments, making it an indispensable solution for modern port and shipyard applications.